FEATURED PROJECT

Irish Cement Drogheda, Co. Louth

Award-Winning ESP Inlet Wall Filter System for Irish Cement
Client
Irish Cement
Location
Drogheda, Co. Louth
Year
2025
Status
Completed
Sector
industrial
PROJECT OVERVIEW

THE WORK BEHIND THE PROJECT.

A clear overview of the project scope, delivery approach and final outcome.

PROJECT
Project Overview

A high-performance industrial system delivered with precision

This project involved the replacement of an ageing Electrostatic Precipitator inlet wall filter system, a critical component for emissions control, environmental compliance and long-term plant performance.

Project Focus
ESP inlet wall filter replacement
Tusker Delivery
In-house design, fabrication, transport and installation
Client Value
Improved efficiency, reliability and maintainability

Tusker delivered a complete end-to-end solution for a complex industrial environment, replacing an inefficient system with a bespoke modular inlet wall designed around site constraints, operational requirements and long-term durability.

The system was fabricated off site and transported to the facility as abnormal loads before being assembled and installed during a coordinated shutdown window. This approach helped reduce installation risk, minimise crane time and support a smoother programme on site.

Scope of works

  • Bespoke ESP inlet wall filter system design
  • Off-site fabrication of modular steel components
  • Specialist insulation and custom aluminium cladding works
  • Abnormal load transport to site
  • Crane lifting and installation using in-house designed lifting beams
  • Replacement of drag chains, bearings and associated mechanical servicing

Project outcome

  • Delivered a high-performance replacement for a critical emissions control system
  • Improved particulate capture, reliability and long-term maintainability
  • Reduced plant downtime through coordinated shutdown works
  • Completed safely, on time and within budget
  • Recognised with an Irish Steel Award in 2025
Important: Every Tusker project is planned individually, taking into account site conditions, programme requirements, safety planning, access, lifting requirements and the client’s commercial objectives.
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